Sub-metered collection of four energy types — electricity, water, gas and steam — aggregated to cost across six dimensions: workshop, line, equipment, work order, product and operation. Energy bills are crystal clear, and carbon emissions, energy per unit and energy-saving project ROI are all traceable.
From meter collection to cost allocation to energy-saving improvement
Smart electricity / water / gas meters and flow meters integrated via Modbus RTU/TCP, with minute-level meter reading stored to the database
Energy aggregated layer by layer — workshop → line → equipment → work order → product → operation — with books reconcilable to reality
Tiered electricity tariffs and peak/flat/valley time-of-use rates applied automatically, with energy cost booked into work-order cost
CO2 emissions converted per ISO 14064 / GHG Protocol standards, supporting Scope 1/2/3
Trend comparison of energy per unit and energy per labor hour, instantly locking onto abnormal shifts / equipment
Project initiation → implementation → benefit tracking, with the saved kWh and electricity cost made real and visible
Many factories have only one main entry meter, so the monthly bill only yields a total. SBK MES recommends a three-tier "main meter + sub-meter + equipment meter" architecture, with independent meters on each line and key machine, making energy flow crystal clear.
Energy per unit by shift (kWh)
Energy is manufacturing's third-largest cost after labor and materials, yet traditional ERP usually allocates it to product cost only "by apportionment." SBK MES allocates equipment energy precisely to work order / operation by run time, making energy per unit real and visible.
Product carbon footprint (kgCO2/pc)
More and more customers, export orders and IPO requirements demand carbon-emission disclosure. SBK MES converts energy data into CO2 emissions per ISO 14064 / GHG Protocol standards, covering Scope 1/2/3, automatically producing the base data for ESG reports.
Injection machines upgraded to energy-saving servo versions, with energy comparisons validating ROI — payback in 2 years
Identifies prolonged no-order idling and auto-suggests shutdown strategies, saving 120K in electricity per year
Segmented water-flow metering + reclaimed-water reuse-rate monitoring cuts water consumption by 40%
Steam energy for distillation / sterilization is aggregated by work order, making energy per unit comparable
Energy data comes from IoT, and the results are aggregated into work-order cost and comprehensive analysis
Sign up to explore electricity/water/gas/steam sub-metering and carbon-emission tracking for free, or book a consultant demo