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Energy Data Collection

Energy Data Collection · Electricity, Water, Gas & Steam Sub-Metering

Sub-metered collection of four energy types — electricity, water, gas and steam — aggregated to cost across six dimensions: workshop, line, equipment, work order, product and operation. Energy bills are crystal clear, and carbon emissions, energy per unit and energy-saving project ROI are all traceable.

Energy Types (Electricity / Water / Gas / Steam)

Allocation Dimensions

CO2

Carbon-Emission Tracking

Capabilities

Core Capabilities of Energy Management

From meter collection to cost allocation to energy-saving improvement

🔌 Sub-Meter Collection

Smart electricity / water / gas meters and flow meters integrated via Modbus RTU/TCP, with minute-level meter reading stored to the database

📍 Multi-Dimensional Allocation

Energy aggregated layer by layer — workshop → line → equipment → work order → product → operation — with books reconcilable to reality

💰 Energy Cost

Tiered electricity tariffs and peak/flat/valley time-of-use rates applied automatically, with energy cost booked into work-order cost

🌎 Carbon-Emission Tracking

CO2 emissions converted per ISO 14064 / GHG Protocol standards, supporting Scope 1/2/3

📊 Energy-Efficiency Analysis

Trend comparison of energy per unit and energy per labor hour, instantly locking onto abnormal shifts / equipment

💡 Energy-Saving Projects

Project initiation → implementation → benefit tracking, with the saved kWh and electricity cost made real and visible

mes.shangbangke.com/energy/meters3-tier meters

Sub-Meter Live Capture

TopologyExport

MeterLocation / mediumLiveStatus

MainEntry power · 3P4W2,840kWOK

Sub AInjection line · elec860kWOK

Gas 01Compressed air · DN5042m³/hLive

Steam 01Steam · T/P comp1.2t/hHigh

From Main Meter to Sub-Meter: See Exactly Where Energy Goes

Many factories have only one main entry meter, so the monthly bill only yields a total. SBK MES recommends a three-tier "main meter + sub-meter + equipment meter" architecture, with independent meters on each line and key machine, making energy flow crystal clear.

Electricity: smart multi-function meters supporting three-phase four-wire + harmonics
Water: ultrasonic / turbine flow meters in DN20–DN400 specs
Gas: compressed-air flow meters + natural-gas flow meters
Steam: steam flow meters with temperature and pressure compensation

mes.shangbangke.com/energy/costAllocation

Energy per Unit — Molded Case A

TariffAllocate

0.84kWh/pc

$0.07Energy cost

18%Standby share

↓7%Night saves

Energy per unit by shift (kWh)

0.90Morn

0.84Aft

0.78Night

0.18Standby

Build Energy into Every Work Order's Cost

Energy is manufacturing's third-largest cost after labor and materials, yet traditional ERP usually allocates it to product cost only "by apportionment." SBK MES allocates equipment energy precisely to work order / operation by run time, making energy per unit real and visible.

Equipment energy aggregated as run time × unit-energy factor
Non-production energy (standby / lighting / HVAC) classified separately
Peak/flat/valley tariffs auto-costed by time slot
Compare energy of the same product across shifts to find savings potential

mes.shangbangke.com/energy/carbonISO 14064

Carbon Tracking — May

DetailESG report

1,284tTotal CO2

186tScope 1

982tScope 2

116tScope 3

Product carbon footprint (kgCO2/pc)

2.1Flange

1.5Case

1.2Bracket

0.8Seal

Carbon-Emission Tracking: The Data Foundation for ESG Reporting

More and more customers, export orders and IPO requirements demand carbon-emission disclosure. SBK MES converts energy data into CO2 emissions per ISO 14064 / GHG Protocol standards, covering Scope 1/2/3, automatically producing the base data for ESG reports.

Scope 1 direct emissions: fuel combustion
Scope 2 indirect emissions: purchased electricity / steam
Scope 3 value chain: upstream/downstream transport / travel / materials
Product carbon footprint: kgCO2-per-unit label

Use Cases

Energy Management in Action Across Industries

Injection-Molding High-Energy Retrofit

Injection machines upgraded to energy-saving servo versions, with energy comparisons validating ROI — payback in 2 years

SMT Reflow No-Load Shutdown

Identifies prolonged no-order idling and auto-suggests shutdown strategies, saving 120K in electricity per year

Electroplating Water-Intensive Reuse

Segmented water-flow metering + reclaimed-water reuse-rate monitoring cuts water consumption by 40%

Food Steam Precise Metering

Steam energy for distillation / sterilization is aggregated by work order, making energy per unit comparable

Related Features

How Energy Data Collection Connects with These Capabilities

Energy data comes from IoT, and the results are aggregated into work-order cost and comprehensive analysis

Try Energy Data Collection Today

Sign up to explore electricity/water/gas/steam sub-metering and carbon-emission tracking for free, or book a consultant demo