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Industry Solution

Automotive Parts · IATF 16949 Strong Traceability

OEM JIT just-in-time supply, IATF 16949 compliance, PPAP / 8D workflows, key-characteristic CPK monitoring, and full-operation SN traceability — the 5 rigid requirements of auto-parts factories, all solved by one SBK MES, already serving multiple Tier 1 / Tier 2 suppliers.

IATF

16949 Compliance

JIT

2-Hour Delivery Window

PPM Target Achievable

Industry Pain Points vs. MES Solutions

6 Typical Challenges of Auto-Parts Factories

OEMs' increasingly stringent requirements are hard to keep stable by hand

📅 Pain Point 1: JIT On-Time Rate

OEM rolling orders + a 2-hour delivery window, where missing one order may mean fines + a red line → APS back-schedules to the minute, with material-readiness checks at the operation level

📝 Pain Point 2: IATF Documentation

Customer audits demand system documents, records and traceability reports, which take time to prepare by hand → MES auto-archives them, exportable on audit day

📊 Pain Point 3: Unstable CPK

Key characteristics require CPK ≥1.67, which manual SPC easily misses → data auto-collected + Nelson's 8 anomalies auto-detected

🔍 Pain Point 4: Recall Response

Customer recall drills require an impact list within 60 minutes → full-operation SN traceability, querying batches in seconds

📚 Pain Point 5: PPAP / 8D

New-project PPAP / exception 8D workflows are cumbersome → standard templates + auto-filled data save 70% of the time

🎯 Pain Point 6: PPM Control

OEMs require PPM <50, and exceeding it may halt the line → full-operation quality data collection + real-time trend alerts

mes.shangbangke.com/auto/jitEDI link

JIT On-Time Supply — OEM A

EDI logRelease

99.6%On-time

2hOrder to line

0Line stops

18EDI today

EDI order line-feed windows

EDI-0821

On line ✓

EDI-0822

Delivering

EDI-0823

Scheduling

JIT On-Time Supply: The OEM's Core Requirement

An OEM's EDI order may arrive just 2 hours ahead, requiring delivery to the line within 2 hours. SBK MES chains EDI order → APS incremental reschedule → work-order adjustment → shipping schedule → logistics notification → driver app into one automated data flow.

EDI interface directly connects to the OEM order system
APS back-schedules by hourly windows
Electronic board linked to delivery times
The logistics driver app prompts loading and departure in real time

mes.shangbangke.com/auto/recallRecall drill

60-Min Recall Drill — SN ACME-000128

DetailExport list

3.2sQuery time

1,860Same-batch SN

23Shipments

8Customers

Trace-chain locating progress

Material

Located

Params

Located

Customers

Compiling 84%

Full-Operation SN Traceability: Pass the 60-Minute Recall Drill

OEMs run recall drills every year: given a random SN, you must produce an impact list within 60 minutes (all SNs in the same batch, material batches, equipment, operators). SBK MES designs the traceability database for second-level queries — 60 minutes is more than enough.

Each SN bound to full-operation data (parameters / operator / equipment / material / time)
Forward + backward traceability fully connected
Impact scope tabled in seconds, including inventory / in-transit / shipped
Traceability report exported in one click, to the OEM auditor's satisfaction

mes.shangbangke.com/auto/ppapPPAP / 8D

PPAP Package — Flange DN50

8DE-sign

No.PPAP elementSource

2Process flow diagramAuto

6Dimensional reportSPC auto

9Initial capability CPKAuto

14PSW submission warrantTo fill

13 of 18 auto-filled · 72% complete

PPAP & 8D: Auto-Compile 70% of the Data

New-product PPAP submissions and exception 8D reports draw data from BOM, process, SPC, inspection, equipment and more. MES auto-compiles this data into standard PPAP / 8D templates, leaving engineers to fill only the supplementary fields — a 3× efficiency gain.

Most of the 18 items across the 5 PPAP levels are auto-filled
8D report templates for steps D1–D8 + data fill-in
Electronic signatures + audit trail meet 21 CFR Part 11
A knowledge base of past PPAP / 8D for easy reuse

Use Cases

In Action Across Auto-Parts Sub-Sectors

Stamped Parts

Multi-operation stamping + welding + painting, strongly traceable down to a single screw, with each piece bound to an SN

Injection-Molded Structural Parts

Multi-cavity molds + mold-temperature / pressure SPC monitoring + automatic appearance inspection

Wire Harness Assembly

Serial multi-operation + electrical testing + label SN binding + JIT line-side delivery

Automotive Electronics PCBA

High-density SMT + AOI + ICT + burn-in + full-unit functional testing, fully traceable

Related Features

Core Modules Behind the Auto-Parts Solution

These MES modules together form the auto-parts solution