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    Home / Smart MES / First / Patrol / Final Inspection
    First / Patrol / Final Inspection

    First / Patrol / Final Inspection · Digitized Three-Check

    Completely break the shop-floor habit of "mass-producing while the first article fails." Production starts only after the first article passes, patrol-inspection failures auto-stop the line, and final-inspection data binds to shipping orders; inspection items are configurable, results leave an audit trail, and defective items are traceable — the three-check system truly lands on the floor.

    3
    Inspection Types (First / Patrol / Final)
    0
    Paper Inspection Records
    1
    Second-Level Auto Line Stop
    Capabilities

    Core Capabilities of the Three-Check System

    From the first article at start-up to final inspection at line-off, every inspection action has a digital closed loop

    🥇 First Article Inspection (FAI)

    After every start-up / changeover / material change, a first article is mandatory; mass production proceeds only when OK, while NG auto-blocks the start button

    🔁 Patrol Inspection (IPQC)

    Patrol reminders by time or count frequency, with inspection tasks pushed to the PDA; overdue tasks auto-alert the supervisor

    ✅ Final Inspection (OQC)

    Sampling before line-off, with the sample size auto-calculated per the AQL sampling plan, and results bound to the shipping order

    📑 Configurable Inspection Items

    Appearance, dimension, performance and reliability item categories, with three data types: variable / attribute / option

    🚨 NG Auto Line Stop

    A patrol NG triggers a line-stop signal and pushes an Andon call; production cannot continue until it's handled

    📷 Image / Value Audit Trail

    Take photos during inspection and read values directly from gauges, avoiding manual transcription errors, with traceable results

    mes.shangbangke.com/qc/first-articleFAI judge
    QC
    First Article — WO-2041
    NGPass & release
    OD Ø50±0.05
    50.02 mm
    Concentricity ≤0.02
    0.015 mm
    Li
    Pass · start allowed

    First Article Inspection: The Last Gate Before Start-Up

    "Keep running even though the first article fails" is a common shop-floor hazard — often it means a whole batch of scrap. The system enforces it: until the first article is submitted and IPQC judges it OK, the "Start" button on the worker's PDA is unavailable, eliminating this risk by design.

    • First-article inspection task auto-issued with the operation card
    • Before mass production, IPQC must judge the first article OK in the system
    • An NG first article auto-triggers SOP re-review + process-engineer involvement
    • First-article sample photos + key dimension data archived for reference
    mes.shangbangke.com/qc/patrolPatrol tasks
    QC
    Patrol Task List
    FrequencyStart patrol
    StationFreqPlannedStatus
    CNC-01Every 2h10:00Done
    INJ-02Per 100 pcs10:30Pending
    WLD-01Every 2h09:00Overdue
    ASM-01Every 4h12:00Not due

    Patrol Inspection: Auto-Pushed by Frequency, Overdue Alerts

    The biggest problem with patrol inspection is "forgot today," "too busy tomorrow." The system proactively pushes patrol tasks to IPQC at the frequency the process requires (every 2 hours / every 100 pieces); overdue tasks auto-alert the supervisor, ensuring no patrol is missed.

    • By time frequency: an automatic reminder every 2 hours
    • By count frequency: triggers a sampling check every 100 pieces
    • 30 minutes overdue: pushes a supervisor alert
    • Patrol NG auto-stops the line + triggers the defect workflow
    mes.shangbangke.com/qc/finalAQL sampling
    QC
    Final OQC — WO-2041 Lot
    Re-inspectAccept
    GB/T 2828.1 II
    1200 pcs
    80 pcs
    2 / 3
    1 pc
    Accept · bound to shipment

    Final Inspection: Sample by AQL, Bind to the Shipping Order

    Final inspection isn't just a pass/fail judgment — it samples per the customer's AQL (acceptable quality limit) plan. The system auto-calculates the sample size and acceptance limits per the customer's standard; after OQC enters data, it auto-judges pass / fail / re-inspect.

    • GB/T 2828.1 / ISO 2859 standard sampling plans built in
    • AC / RE numbers auto-calculated, with OQC only entering data
    • Failed batches can be released / tightened / 100%-inspected
    • Final-inspection report bound to the shipping order, viewable online by the customer
    Use Cases

    Three-Check in Action Across Different Processes

    Auto-Parts Stamping First-Article Sampling

    A first article + retained sample is mandatory at every die start / die change; an NG first article auto-locks the batch for later traceability

    SMT Placement X-Ray Sampling

    5 boards sampled for X-Ray every hour, with solder-joint defect data fed back to SPC to prevent batch cold joints

    Injection-Molded Appearance 100% Inspection

    High appearance requirements mean 100% visual inspection after line-off + AI vision assistance, with defect codes auto-classified

    Food GMP Patrol

    Scheduled patrol of temperature/humidity, pH and cleanliness per HACCP critical control points, with records archived for reference

    Related Features

    How Three-Check Connects with These Capabilities

    Inspection data drives SPC, the defect workflow and quality traceability

    📈 SPC Statistical Process Control

    Inspection variable data drives SPC control charts

    🚨 Defect Management

    NG items enter the defect workflow for rework / scrap

    🔍 Product Traceability

    Inspection results bound to SN serial numbers for traceability

    🔔 Andon

    NG auto-triggers an Andon call to quality

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    A unified view of equipment asset records, maintenance plans, repair costs, equipment depreciation and MES utilization rate — full-lifecycle management from acquisition to disposal.

    View all Smart MES features →

    Try Digitized Three-Check Today

    Sign up to explore the full first / patrol / final inspection workflow for free, or book a consultant demo

    Sign Up FreeBack to Smart MES
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